Highlighting the thinkers and their ideas driving the evolution of Offsite Construction. 
Be inspired, be informed, be innovative!

Bridging the Supply Chain, Building, and Innovation – a Conversation with Mark Eckard Owner Founder of Restoration North

I recently had a conversation with Mark Eckard, the Founder of Restoration North, a leading ground-up building materials supplier including foundation systems, passive home door and windows systems, cladding systems, mechanicals, electrical, flooring, cabinets, appliances, outdoor kitchens, playsets, hardware, tools, and more. His thoughts on the homebuilding industry transcend being a supplier to the construction industry. He is a student of building science. Read below and be looking for more insightful thoughts in future interviews, on how Mark sees the offsite industry and the construction industry can be “fixed”.

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Mark Eckard owner of Restoration North: As I approach nearly three decades of real-world, in-the-trenches experience, I often wonder when I actually started learning to build; I do have pictures dating back to my toddler years of me swinging the hammer!  I did grow up in real estate, though, working on rehabs and rentals that my family owned.  I started doing everything revolving around building at a very young age.  I purchased my first rehab at 21 years old and progressed in that concept, then naturally worked into new construction. During the construction and rehab phases, I realized the design and material supply process was very broken, creating poor results, lots of waste, and building cheap products that corporate America supported.  I am the type of person who always wants to enhance and develop better ways to do anything.  I learned about the materials and supply industry while forming Restoration North.  This led me to develop a high-performance ecosystem of material supply, garnered through experience, aimed at fixing the broken construction industry while driving down cost, increasing performance, and improving efficiency.

Thermal Stud – a Restoration building product

Mark: The industry is incredibly broken, to say the least.  I am not one for doom and gloom, but I am also not one for sugarcoating reality; facts are facts; I didn’t create these facts; they are data-driven and experience-based.  There are so many factors that drive this concept, and I see the industry from many facets based on the vast range of data and projects that I am involved in.  My hope is that we can drive positive change in the construction industry from residential to commercial.  We must increase efficiency and drive down the cost of building while increasing longevity.  Reducing our impact on the planet, and creating healthier, more comfortable, sustainable homes is a significant part of changing the stigma of homes being unaffordable. 

Mark: Everything of tangible value is cemented in math and science.  I have a deep gratitude for all of the relationships I enjoy with some of the most innovative minds in construction.  Some truly game-changing materials we have access to and actively promote and utilize are the way forward.  I like to pioneer new concepts by combining them with other proprietary materials and patented technologies to create a massive, unrivaled solution to the many problems plaguing the industry. 

Superior Walls

Some of those products that work hand in hand are Superior Wall foundation systems, precast in a factory set in a day or two.  Coupled with various other high-performance solutions, such as Envirobon’s Thermal Stud product lineup and new panelized products, high-performance window and door systems, and the Unico HVAC system, you have built a bulletproof high-performance home.  These are all core concepts for us, and in unison with some other high-performance tactics and goods, you are driving extreme efficiency, increasing your energy performance, and reducing maintenance for years to come, all while reducing costs to build with me as the maestro of the orchestra.

Unico HVAC system

Mark: Offsite has various advantages and logistical improvements over site operations.  People often get wrapped up in the face value cost, but don’t realize the business cost of their poor operations and poor quality built homes.  The main avenues of failure that I have seen in the industry are poor communications, poorly incentivized, poorly trained workforce, lack of systems in place to increase efficiency, inefficient sales pipelines, a lack of education and experience in leadership.  Most important is the inability to want to learn, grow, and do things differently, the age-old concept of “This is how we have always done it.”   Some really great operators out there are absolutely killing it, and they can still benefit from some of the concepts mentioned earlier.  I am a big advocate of teamwork and communication.  A rising tide lifts all boats, and as an equal and opposite force, a falling tide will ground those same boats.  The last time I checked, running aground has never benefited anyone, so choose wisely and execute with intent.

Mark: The next steps involve growth, education, and more outreach.  We will also focus on building out experiential showrooms to display how our ecosystem of high-performance materials and systems all work together.  Seeing, touching, learning, and understanding how these concepts work will advance the educational curve, allowing people to see firsthand the extreme benefits of utilizing better tactics and systems.

Mark is in a unique position as a supplier/builder, selling to builders, but also as a student of building science. His take on the supply chain and its overlooked impact on sustainable affordable housing, will be explored in future interviews.

Culture Meets Innovation: The Tool Every Modular Manufacturer Needs but Few Have

What truly sets a modular manufacturing business apart in today’s competitive market? Is it cutting-edge equipment, streamlined processes, or robust financial backing? While these elements are important, there’s an often-overlooked cornerstone of success: culture.

An engaged and empowered workforce doesn’t just execute tasks—it drives innovation, improves productivity, and builds resilience. At the heart of fostering such a culture lies a commitment to making employees feel valued, supported, and directly connected to the company’s success. For one modular manufacturer, this commitment has not only shaped their workplace but also led to the development of an extraordinary tool—a custom-built app that integrates technology with a people-first philosophy. I saw it first-hand!

This article explores how innovation and culture come together to form the foundation of a thriving business.

In the modular manufacturing world, success isn’t just about cutting-edge equipment or perfectly timed processes—it’s about people. A company with an engaged and empowered workforce doesn’t just meet goals; it surpasses them.

When employees feel valued and supported, they work smarter, stay longer, and collaborate better. The result? A workplace where innovation thrives, productivity soars, and challenges are met with solutions instead of roadblocks.

For modular manufacturers, creating this kind of culture is more than just good leadership—it’s about building systems that make every employee feel like they’re part of the bigger picture. One company has done just that, and their approach offers lessons for anyone in the industry.

For one modular manufacturer, building a strong culture wasn’t just a lofty goal—it became a strategy. Over a seven year period, they’ve developed a custom app that’s as integral to their operations as the tools on their production line.

What makes this app so remarkable isn’t just its features; it’s how it connects every employee to their work and to each other. Installed on every employee’s phone, the app isn’t just a management tool—it’s a daily companion. From tracking individual tasks to accessing one of over 800 training videos, the app empowers employees to take ownership of their roles.

The results speak for themselves. The company boasts some of the lowest man-hours per floor in the industry, significantly reduced downtime, and turnover rates that are far below industry norms. In fact, the average employee has over seven years of seniority—a rare achievement in any field. Add to that wages that are among the highest in the local market and warranty costs that are well below the competition, and it’s clear this app isn’t just innovative—it’s transformative.

Unlike off-the-shelf solutions, this app was built entirely in-house, tailored to the company’s specific needs and continually improved based on real-world feedback. Every employee, from the shop floor to the front office, uses it daily—not as an obligation, but as a tool to make their work easier and more meaningful.

The App is used throughout the factory by everybody

This combination of technology and trust has turned the app into more than a tool—it’s become the backbone of an employee-centric culture that proves when you invest in people, they invest back in your business.

In manufacturing, it’s easy to get lost in metrics like square footage produced or units shipped. But this company’s success proves that investing in people—supported by the right tools—pays off in ways that go far beyond the bottom line.

The numbers don’t lie. This company operates with man-hours per floor among the lowest in the industry. Their downtime is practically negligible, and their employees earn some of the highest wages in the local market—all while turnover remains exceptionally low. These results aren’t just impressive—they’re rare.

Then there’s the impact on quality. With warranty and service costs significantly below industry averages, it’s clear this company has cracked the code on building smarter, not harder. And the secret ingredient? A culture of accountability and empowerment, with the app acting as both a guide and a motivator.

But perhaps the most telling proof of their approach is the people themselves. The average employee has over seven years of tenure—a testament to a workplace that values its team and gives them the tools to succeed. In an industry often plagued by high turnover and burnout, this stability sets them apart.

For modular manufacturers looking for an edge, this is a model worth studying. It’s not just about the app or the culture—it’s about the way those two elements combine to create something greater than the sum of their parts.

In an industry that’s constantly pushing for faster build times and lower costs, it’s refreshing to see a modular manufacturer thrive by investing in something far less tangible—but infinitely more powerful: its people. By blending a culture of accountability and empowerment with a custom-built app that keeps everyone on the same page, this team has achieved results that speak for themselves.

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If reading about their success has sparked ideas—or curiosity—there may be ways to explore this approach further. Whether you’re an industry veteran looking for fresh insights, or a newcomer eager to jump into a proven model, opportunities like this don’t come along often. For those who want to find out more about how this company’s principles can be applied—or discover details about the broader possibilities they represent through actual ownership—feel free to reach out through OffsiteInnovators.com.

After all, culture isn’t just a buzzword; it’s the engine that drives real, measurable success.


A Holiday Shelter: How Modular Construction Brings Relief and Hope After Disaster

As the holiday season embraces us with its spirit of giving and compassion, a heartwarming story is unfolding in North Carolina, where Lowe’s is teaming up with builders, volunteers, and implementing offsite construction to deliver hope in the form of tiny homes. These homes are not just any temporary shelters—they are a testament to the power of innovation, community collaboration, and the versatility of offsite modular building techniques.

In the wake of Hurricane Helene’s devastating impact on western North Carolina, hundreds of families were left without homes. For many, the challenge was not just rebuilding but finding immediate, safe, and sustainable shelter. Enter Lowe’s, and their version of offsite modular, with an ambitious plan: construct and donate 100 tiny homes to provide relief just in time for Christmas.

Modular Construction: The Hero Behind the Scenes

What makes this initiative stand out is its use of modular construction methodology. Each tiny home, built offsite in a centralized warehouse in Charlotte, embodies the principles of efficiency and quality that modular construction offers. By pre-fabricating these homes in a controlled environment, the construction team could streamline the process, ensuring consistent quality while drastically reducing the build time. Let’s hear it for this “pop up” modular factory!

Each unit measures 8 feet by 16 feet and is designed to accommodate a family of four. Despite their compact size, these homes are fully equipped with essential amenities, including a kitchen, bathroom, sleeping quarters, and hookups for electricity. Lowe’s design team went a step further, furnishing and decorating the interiors to create a warm, inviting space that feels like home—a critical factor for families facing the upheaval of disaster.

The Speed of Modular Innovation

One of the most remarkable aspects of this project is the speed at which it was executed. Once Lowe’s Senior Director of Community Relations, Julie Yenichek, proposed the idea, she quickly brought in Charlotte-based builder Danny Kelly to develop a prototype. Thanks to the modular construction approach, the team could begin producing homes almost immediately, with volunteers and builders working in tandem to meet an ambitious timeline.

NASCAR haulers, another symbol of speed, played a pivotal role in transporting these homes to affected areas in Avery and Buncombe counties. This seamless coordination ensured that many families could move into their new homes before the holidays, providing them with a safe haven during the cold winter months.

A Gift of Shelter and Hope

For families like Kathy Graham’s, these tiny homes are more than just a roof over their heads—they are a lifeline. Kathy, whose property was ravaged by the hurricane, shared her heartfelt gratitude: “Thank God. I got my new home, my tiny home. It’s awesome. It’s gorgeous. I can’t believe it. I can’t even say how much I appreciate it. The Lord has answered my prayers, honestly.”

Such stories underscore the profound impact that innovative building methods like modular construction can have, especially in times of crisis. The homes offer not only shelter but also a sense of normalcy and stability, allowing families to remain close to their communities while rebuilding their lives.

A Collaborative Effort

This project was made possible by an extraordinary collaboration between Lowe’s, local builders, and organizations like Habitat for Humanity and the Home Builders Association of Greater Charlotte. Volunteers from all walks of life joined hands, driven by the shared goal of bringing relief to those in need. Lowe’s contributed tools, materials, and a $12 million pledge toward hurricane relief efforts, underscoring its commitment to community resilience.

Lessons for the Industry

For the construction industry, this initiative serves as a powerful case study in the application of modular construction for disaster relief. The ability to pre-fabricate homes offsite and transport them quickly to affected areas demonstrates the efficiency and adaptability of this building method. It highlights how modular construction can go beyond its traditional use in residential and commercial projects to address urgent humanitarian needs.

Moreover, the project illustrates how innovation and compassion can work hand-in-hand to solve real-world problems. By thinking outside the box—or in this case, building inside a warehouse—Lowe’s and its partners have set a precedent for how modular construction can be leveraged in future disaster recovery efforts.

The Spirit of Giving

As we celebrate this season of generosity and goodwill, the story of these tiny modular homes reminds us of the transformative power of community and innovation. From the builders who poured their expertise into every detail to the volunteers who gave their time, this project embodies the true meaning of the holidays.

For families receiving these homes, Christmas brings not just shelter but a renewed sense of hope and belonging. And for the construction industry, it’s a moment to reflect on how our tools, methods, and creativity can make a lasting difference.

This Christmas, the tiny homes of North Carolina are a big reminder: when we combine the best of our skills with the best of our hearts, we can rebuild lives—one modular home at a time.

https://www.yahoo.com/news/lowe-giving-away-tiny-homes-162704180.html

The 4-Day, 10-Hour Work Week: A Game-Changer for Modular Manufacturing?

In the fast-paced world of modular construction, where precision, efficiency, and morale can make or break success, one intriguing idea is gaining traction: the 4-day, 10-hour work week. Having spent many years as a general manager of a modular manufacturing and sales company,

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I’ve seen firsthand how employee satisfaction and productivity has been re-shaped with the adoption of a 4-day work week.  Could this alternative schedule be a win-win for manufacturers and their teams?  I firmly believe in its value and believe it to be worthy of consideration.

The Benefits

1. Improved Work-Life Balance
A four-day work week means three days off. For workers, that’s more time for family, hobbies, or even just resting. Employees who feel their personal lives are valued tend to bring more focus and commitment to their jobs. In manufacturing, where the pace is intense, those extra 24 hours to recharge can reduce burnout and turnover.  We introduced the 4-day workweek on a trial basis.  After the trial period we solicited employee input presenting the opportunity to return to a 5-day 8-hour/day work week.  Our 250+ manufacturing employees overwhelmingly voted to stay with the 4-10’s. 

2. Operational Efficiencies
Stretching shifts to 10 hours instead of 8 allows for fewer daily start-up and shutdown periods. In modular manufacturing, this means machines stay running longer, and the workflow is less disrupted. Over time, these efficiency gains can lead to increased productivity and cost savings.

3. Attracting Top Talent
In a competitive labor market, offering a 4-day work week can be a strong recruitment tool. Workers increasingly seek flexible schedules, and a shorter work week aligns with this demand. Our company adopted this model and without doubt gained an edge in attracting skilled labor.  Turnover was measured and there was a substantial reduction in our turnover rate, thus reducing the training of new hires which led to product quality improvement. We saw our intake of applications increase significantly as word spread that we offered a 4-10 work schedule.

4. Enhanced Team Dynamics
Fewer workdays can lead to stronger camaraderie within teams. Workers have more extended periods to collaborate during their shifts, fostering better communication and problem-solving—essential traits in modular construction. 

The Downsides

1. Physical Demands
Modular construction is physically demanding. Extending shifts to 10 hours may be too taxing for some workers, potentially leading to fatigue or even increased injuries. Addressing this requires careful attention to ergonomics, regular breaks, and worker feedback.  The summer heat was of particular concern and importance.  We again solicited feedback from our workforce to gain an understanding of  the best practices to combat the heat of the summer months.

2. Scheduling Challenges
A 4-day work week might not align with client demands or production deadlines. In modular manufacturing, where timely deliveries are critical, ensuring consistent output over fewer days could be a logistical hurdle. Some companies may need to stagger schedules or run overlapping shifts to maintain output.  We however did not find a decline in output.  Production goals were met with the same attainment of production goals as was found with a 5-day workweek.  One challenge was considering the needs of our distribution base.  Our office staff, engineering staff and sales staff maintained a 5-day work week.  Manufacturing supervisors alternated working on a Friday, but the resulting 4-day workweeks were enjoyed for three of the four weeks each month.  Admittedly this did cause a few issues but ultimately the program was accepted by all company employees.

3. Impact on Family Life
While some workers may thrive on the extra day off, others—especially those with young children or other caregiving responsibilities—may struggle with the longer hours.  It just didn’t work for everyone, however those that could not adjust to the new schedule were given ample opportunity to find new employment.

Lessons from the Field

Companies that have implemented a 4-day, 10-hour work week in other industries report mixed results. Success often depends on clear communication, upfront planning, and a willingness to adapt. One approach is to pilot the schedule with a small group, gather feedback, and refine before scaling up. Transparency is key—everyone needs to understand how the new schedule aligns with company goals.  Ours was never presented as a mandate, but rather as an option to be considered. 

Could It Work in Modular Manufacturing?

For modular manufacturing, the 4-day work week isn’t a one-size-fits-all solution. But for companies willing to embrace innovation—the very ethos of the modular industry—it could be a game-changer. Reduced burnout, improved morale, and operational efficiencies are compelling benefits. However, success hinges on careful planning and a commitment to addressing challenges head-on.  As is always the case, proper communication and transparency need to be absolute.  Our “experiment” proved to be a win-win for the company and our manufacturing employees.  In my opinion the 4-10 work week is a viable alternative and worthy of consideration.

At Offsite Innovators, we celebrate ideas that disrupt the status quo and drive industries forward. The 4-day, 10-hour work week might just be one of those ideas, offering a fresh perspective on how we work in modular manufacturing. What do you think—could this model work for your team? Is more of the “that’s the way we’ve always done it” thinking, preventing you from even considering this possible innovative win-win?  Share your thoughts; we’re always ready to discuss innovation.

Teen Visionary: How a High School Student’s Storm-Resilient Home Design Inspires the Future of Offsite Construction


What were you doing in high school? Struggling through trigonometry? Fumbling through extracurriculars? Meet Ajith Varikuti, a Charlotte, NC high school student with a passion for design and an eye on the future. While most teenagers are figuring out prom dates, Ajith is designing homes to tackle rising sea levels—and winning scholarships for his efforts.

Ajith Varikuti

His story, originally shared by The Charlotte Observer, is nothing short of inspiring. It’s also a rallying cry for the offsite homebuilding industry: if we want to stay ahead of the curve, we need to look to the next generation for bold, innovative ideas. And guess what? Sponsors like Autodesk are making it possible for students like Ajith to bring those ideas to life.

Ajith’s Design: A Blueprint for the Future

Ajith took on the challenge of creating a home design tailored for coastal resilience. His concept included elevated living spaces, water-resistant materials, and structural elements that could endure intense flooding. While her peers were working on typical class projects, Ajith’s design was a fully realized vision for climate-resilient living.

Thanks to his efforts—and a little help from tools like Autodesk Tinkercad—Ajith didn’t just complete a project; he made a statement. His work earned him a scholarship and a spotlight in the construction world, proving that even high schoolers can leave a mark on this industry.

Autodesk’s Role in Empowering Innovators

It’s impossible to talk about Ajith’s success without giving a nod to Autodesk, the industry-standard design software that sponsored his competition. Autodesk isn’t just a tool—it’s a launchpad for young innovators. By providing students access to professional-grade software, Autodesk equips them with the skills they need to turn their ideas into reality.

For those of us in offsite construction, this is huge. Imagine what happens when a generation raised on intuitive, cutting-edge design software enters the workforce. The possibilities are endless.

Why the Industry Needs Young Talent

Ajith’s story is a reminder that the future of construction—offsite or otherwise—depends on nurturing the next generation. Here’s why it’s crucial to get them involved now:

  1. Fresh Perspectives: Young people approach problems like rising seas or housing shortages with fresh eyes. They’re not tied down by traditional methods, which allows them to think outside the box.
  2. Digital Natives: This generation has grown up with technology. They’re fluent in design software, data analysis, and even AI, making them invaluable as the industry continues to evolve.
  3. Passion for Sustainability: Climate change isn’t an abstract concept for today’s teens—it’s their reality. Many of them, like Ajith, are deeply motivated to design sustainable, resilient solutions.

Building a Path for Future Innovators

If we want more Ajiths in the industry, we need to invest in their potential. Here’s how we can do it:

  • Competitions and Challenges: Like the one AutoDesk sponsored, “Make it Resilient”, these events spark creativity and give students a platform to showcase their ideas.
  • Mentorship Programs: Pairing young designers with industry veterans helps turn raw talent into refined skills. (Ajith worked with the construction firm AECOM)
  • Educational Partnerships: Schools and colleges are the perfect places to introduce offsite construction concepts and tools.
  • Access to Tech Tools: By offering students access to software like Autodesk Revit, we give them the means to transform their ideas into tangible solutions.

Ajith’s Story: A Lesson for Us All

Ajith Verikuti has shown us that the next generation is ready to take on the challenges of tomorrow—if we’re ready to give them the tools and support they need. His journey, aided by sponsors like AutoDesk, is proof that young talent is out there, waiting for an opportunity to shine.

Whether you’re designing modular homes, running a prefab factory, or simply dreaming about the future of offsite construction, it’s time to look beyond your current team. Let’s inspire, support, and celebrate the next wave of innovators. The future of our industry depends on it.


Here’s to Ajith and the power of innovation. And here’s to sponsors like AutoDesk, who recognize the importance of investing in young talent. Together, we’re not just building homes—we’re building a better future. Do yourself a favor and click on the link below to read the entire article. It’s a short read and oh-so encouraging.

CLICK HERE to read the entire WSOCTV article

Thermal Studs: The Innovation Transforming How We Build Homes

Dive into the future of sustainable solutions with Joel Wurschmidt, Director of Business Development at Envirobon. Known for their groundbreaking innovations, Envirobon is reshaping the way industries approach eco-friendly products. In this exclusive interview, Joel reveals the vision and technology behind their innovative offerings, providing a glimpse into how Envirobon is making a difference in offsite construction and beyond.

JOEL WURSCHMIDT, Business Relations for Envirobon and his wife, Abbi, Envirobon’s Chief Marketing Officer

A defining feature of Thermal Studs is their exceptional strength. Engineered to be three times stronger than standard 2×6 lumber, the Tstud line (R19 and Un-Insulated) is versatile enough to function not only as studs but also as headers, eliminating the need for separate materials in framing openings. This built-in strength and adaptability reduce complexity in the construction process, saving builders time and resources. 

Precision engineering ensures a near-perfect usability rate, with less than 1% material culling compared to the 10–20% waste rate typical of traditional lumber. This consistency minimizes material loss, simplifies installation, and results in higher-quality construction outcomes. 

Joel: Thermal Studs deliver tangible benefits for builders, contractors, and homeowners alike: 

  • Builders gain efficiency and cost savings through the material’s strength and versatility. The ability to use Tstuds as headers simplifies the supply chain and reduces labor time. The increased strength also enhances structural integrity without requiring additional reinforcements, particularly in load-bearing walls. Additionally, the consistent straightness of Thermal Studs eliminates sorting and discarding warped materials, saving time and reducing waste. 
  • Contractors benefit from streamlined project workflows, as Thermal Studs reduce the need for supplementary materials like foam board insulation or separate headers. Integration with the DrainStrip™ Rainscreen System provides added protection against moisture, lowering the risk of callbacks due to wall damage. 
  • Homeowners enjoy lower energy costs, with heating and cooling savings averaging up to 30% over the lifespan of the home. The built-in strength and durability of Thermal Studs ensure long-term performance, reducing maintenance needs and increasing the lifespan of wall assemblies by 10–15 years
  1. How do Thermal Studs contribute to long-term energy cost reduction, and how does this fit into the broader trend of sustainable building practices? 

Thermal Studs significantly enhance energy efficiency by minimizing heat transfer through walls. With reduced thermal bridging, buildings require less energy for heating and cooling, translating into savings of $5,000–$15,000 over a typical 30-year home lifespan, depending on size and climate. 

Beyond energy savings, the sustainable design of Thermal Studs helps reduce environmental impact. By incorporating stronger materials and reducing the need for additional insulation or reinforcement, these studs lower overall material consumption and transportation emissions. Additionally, their dual functionality as studs and headers further decreases resource usage. 

Paired with systems like the DrainStrip™ Rainscreen, Thermal Studs ensure moisture management and extend the life of wall assemblies, aligning with the industry’s push for sustainable, durable, and energy-efficient construction practices. 

Joel: Adoption of new building materials often faces resistance due to entrenched practices and misconceptions about cost or complexity. Builders and contractors may hesitate to shift from familiar methods to innovative solutions without clear evidence of their benefits. 

To address these challenges, Thermal Studs prioritizes education and transparency: 

  • Demonstrations: Real-world applications are showcased through collaborations with trusted industry influencers and hands-on training sessions. 
  • Data-Driven Insights: Sharing detailed performance metrics and case studies highlights measurable benefits, such as reduced material waste, lower energy costs, and stronger structural outcomes. 
  • Product Accessibility: Licensing partnerships with manufacturers have expanded production capacity, ensuring that Thermal Studs are widely available to meet growing demand. 

These efforts focus on presenting Thermal Studs not as a replacement but as an enhancement to current building practices, making it easier for builders to transition. 

Joel: Builders frequently highlight the superior strength and precision of Thermal Studs as key benefits. The ability to function as both studs and headers simplifies framing while maintaining load-bearing capacity. Feedback also notes the near-complete usability of delivered materials, with a 98–99% acceptance rate, compared to the significant waste seen with traditional framing lumber. 

One detailed example comes from Jake Bruton, a respected builder and content creator, who documented the use of Tstuds, namely the Un-Insulated Tstud, in a residential project. By incorporating Tstuds, Bruton achieved a substantial reduction in thermal bridging, enhancing the home’s insulation performance. This improvement directly translated to lower energy consumption and increased comfort for the homeowner. Bruton also praised the straightness and strength of Tstuds, which streamlined the installation process, reduced framing time, and eliminated material waste. The project highlighted how Tstuds could deliver both efficiency and superior energy performance in real-world construction. Another one of his videos highlighted that by using the Un-Insulated Tstud, using outside rigid foam sheating was not really necessary. This could save a homeowner a ton! 

Joel: Thermal Studs are particularly suited for modular, panelized, and prefabricated construction, where consistency and precision are crucial. Their engineered strength and multi-functional capabilities, including use as headers, make them an ideal component for factory-assembled wall systems. 

Prefabricated panels incorporating Thermal Studs deliver exceptional thermal resistance, meeting or exceeding stringent energy codes. In addition, the Ultimate Panel System (TSUPS™) enables manufacturers to ramp up production in as little as 60 days, reducing project timelines and accelerating delivery to market. 

The sustainability advantages of Thermal Studs further enhance their appeal in offsite construction. By reducing material waste and integrating insulation directly into the framing system, these panels align with the construction industry’s environmental goals while delivering superior energy performance and structural durability. 

Joel Wurschmidt has shared just a fraction of what makes Envirobon a leader in innovation. Visit Envirobon.com to explore their groundbreaking products and discover how they can bring value to your projects. Don’t miss the chance to see what sets them apart in the evolving landscape of sustainable construction solutions.

Innovation thrives when ideas are shared, celebrated, and built upon.  At Offsite Innovators we’re always on the lookout for the next big thing in construction or even the game-changing tweaks that make a difference.  Have you come across a brilliant innovation in homebuilding?  Are you working on something groundbreaking yourself that needs exposure?  My partner, Gary Fleisher, and I are in the perfect position to help.  Let’s shine a spotlight on it.  

Tell us your story 

Brick by boring brick?  Not anymore—-Innovation must shakeup Homebuilding

Why are we still building like it’s 1923?  The homebuilding revolution is long overdue. Picture this:  you order dinner on an app. A drone drops it on your doorstep, and you settle in to watch a show recommended by an algorithm that knows you better than your mom.  It’s happening.  Now, think about the last home you saw a home being built—–wood framing, nails, hammers, etc.  Sound familiar?  That’s because it is, very familiar and not much has changed in a century.

But hey it’s not all doom and gloom.  

The construction industry might be late to the innovation party, but it’s finally showing up—–and it’s bringing some pretty cool ideas to the table.  Modular construction and the use of lgs framing, 3D printing, and smarter energy-saving materials are just the beginning.  Let’s dig in.

Homebuilding: The Stalwart in Need of a Shake-Up 

Homebuilding has long been the trusty old workhorse of construction—steadfast, familiar, and deeply rooted in tradition. For centuries, we’ve built homes the same way: one brick, one board, and one nail at a time. But let’s face it, the world has changed. We have drones delivering packages, AI writing poems, and cars driving themselves. So why are we still framing walls like it’s 1923 instead of 2023? 

Innovation in homebuilding isn’t just a buzzword—it’s the key to tackling the industry’s biggest challenges. From labor shortages and supply chain disruptions to environmental concerns and housing affordability, the call for fresh solutions has never been louder. But what does innovation mean for construction, and why should we be excited about it? 

Why Innovation Matters in Homebuilding 

Let’s play a game: Imagine your smartphone hasn’t changed in 20 years. No apps, no internet—just a clunky device for calls and texts. Painful, right? Now consider that many of the tools and methods used in home construction haven’t evolved much in decades. The result? A persistent productivity gap and soaring costs. As Ralph Waldo Emerson said, “The imitator dooms himself to hopeless mediocrity.” The homebuilding industry has lingered in mediocrity far too long. It’s time to close the gap! 

photo – Quality Homes, Canada

Innovation bridges that gap. Whether through automation, new materials, or smarter designs, the potential to improve efficiency, reduce waste, and deliver better homes faster is enormous. And it’s not just about the bottom line—innovations also create energy-efficient, sustainable, and resilient homes, which are increasingly important in today’s world. 

The Power of Prefab and Modular Construction 

Take modular construction, for example. It’s like building a home with giant Lego blocks—except these “blocks” are expertly assembled in a controlled factory environment. By the time they’re delivered to the site, much of the work is already done. 

This approach isn’t just faster; it’s also more precise and sustainable. Offsite manufacturing reduces waste, improves quality control, and eliminates weather-related delays (no more soggy floorboards from a surprise downpour). While some skeptics might still think of modular homes as cookie-cutter boxes, today’s designs are customizable, stylish, and built to last. 

Think Big, Start Small: The Ripple Effect of Innovation 

The beauty of innovation is that it doesn’t always have to be groundbreaking. Sometimes, it’s about small, thoughtful changes that add up over time. Consider: 

Smart Tools: Laser-guided measurements and digital blueprints save time and reduce costly errors. 

photo – Nomitech

Green Materials: Options like cross-laminated timber (CLT) and insulated LGS studs are reducing carbon footprints while maintaining strength and durability. (Think innovators like Brian Iverson at Environbon.) 

Better HVAC Systems: Technologies like ductless mini-splits and advanced air filtration improve energy efficiency and indoor air quality. 

Each of these changes might seem small, but together, they’re reshaping the homebuilding landscape. 

The Human Side of Innovation 

Let’s not forget the people. Architects, engineers, factory workers, and installers—the human element drives every new idea forward. For innovation to thrive, the industry must foster collaboration and embrace change. 

For those worried about technology replacing jobs, think of it this way: innovation doesn’t mean replacing people with machines. It means equipping skilled workers with better tools, reducing repetitive tasks, and empowering teams to focus on creativity and craftsmanship. 

The Future Is Bright (and Maybe 3D-Printed) 

If the past decade is any clue, the future of homebuilding is brimming with possibilities. Picture 3D-printed homes constructed in days or robotic bricklayers tirelessly working with perfect precision. Ideas that once seemed like science fiction are becoming reality. 

Photo – Ecohomes

And these advancements don’t just benefit the industry—they benefit everyone. Faster builds mean more affordable housing. Smarter designs mean lower utility bills. Greener materials mean a healthier planet for future generations. 

Innovation thrives when ideas are shared, celebrated, and built upon.  At Offsite Innovators we’re always o the lookout for the next big thing in construction or even the game-changing tweaks that make a difference.  Have you come across a brilliant innovation in homebuilding?  Are you working on something groundbreaking yourself that needs exposure?  My partner, Gary Fleisher and I are in the perfect position to help.  Let’s shine a spotlight on it.  

Tell us your story and it could be featured as an article on Offsiteinnovators.com  Together we can build the future one innovation at a time.  

Swedish Modular Builder SIBS Expands Operations in Asia: Bringing Scandinavian Innovation and Efficiency to Rapid Urbanization

While doing some advisory work in Saudi Arabia, I came across a company and a volumetric modular product that epitomizes being a truly sustainable enterprise.  The company is sibs.se, based in Sweden, with two factories in Penang, Malaysia.  I was impressed with the quality of the product, their logistical and organizational aspects, as well as their adherence to their stated intent of reducing climate impact in line with the Paris Agreement.  Based on observations, this company is a global leader in the LGS offsite industry and worthy of emulating in many aspects.   Check them out. I believe you will be as impressed as I have been. 

As urban areas around the world grow rapidly, the need for efficient, high-quality, and sustainable building solutions is more pressing than ever. Swedish modular builder SIBS is at the forefront of addressing this demand, recently expanding its operations in Asia to bring its Scandinavian-style modular construction solutions to new markets. Known for its efficient building systems and commitment to environmental sustainability, SIBS aims to offer a unique approach to construction that blends speed, quality, and sustainability.

Asia’s cities are some of the fastest-growing urban areas globally, with demand for housing, commercial spaces, and infrastructure continuing to surge. Many governments in the region are focusing on developing more sustainable and efficient construction methods to keep pace with population growth while minimizing environmental impact. SIBS sees this as an opportunity to introduce its modular construction technology, which allows for faster, greener building practices, aligning with Asia’s urgent need for innovative housing solutions.

SIBS, headquartered in Stockholm, Sweden, specializes in creating fully modular buildings that are manufactured offsite in controlled factory environments before being assembled at their final destinations. This method reduces construction time and minimizes onsite labor, a critical factor in densely populated urban areas. The company’s buildings are designed with high-quality Swedish craftsmanship and modern aesthetics, providing durable structures that meet strict safety standards while retaining a stylish, minimalistic Scandinavian design.

What sets SIBS apart in the modular construction industry is its approach to design, manufacturing, and assembly. Unlike traditional construction, where each component is built piece-by-piece on-site, SIBS produces entire building modules in its factories. Each module is fabricated with precise specifications and includes interior finishes, plumbing, and electrical wiring, making the on-site assembly process faster and more efficient.

This innovative system allows SIBS to build faster and with less waste. It also reduces the project’s environmental footprint, as controlled manufacturing environments tend to generate fewer emissions and waste compared to traditional construction. By managing each step of the construction process – from design to final assembly – SIBS maintains high standards of quality and consistency, ensuring that each building meets stringent Swedish standards, no matter where it’s built.

As sustainability becomes an increasingly vital component in construction, SIBS has made it a core aspect of its business model. The company utilizes materials that are not only durable but also environmentally friendly, such as sustainably sourced timber and recyclable materials. Additionally, by building in controlled environments, SIBS minimizes waste, with scrap materials often reused or recycled.

Energy efficiency is another significant consideration in SIBS’s designs. The modules are built with high-performance insulation and are designed to be energy-efficient, which helps reduce energy consumption in the completed buildings. SIBS’s goal is not only to reduce the carbon footprint during the building process but also to create buildings that remain energy-efficient and sustainable throughout their lifecycle.

SIBS’s expansion into Asia comes at a time when modular construction is gaining traction in the region. With governments increasingly focused on urbanization and reducing housing shortages, there is a growing demand for efficient, large-scale construction solutions. SIBS aims to meet this demand by introducing its modular technology to cities that need rapid, sustainable development.

The company’s modular technology is particularly suited to regions where skilled labor shortages and limited construction space can hinder traditional building processes. By manufacturing modules in a centralized location and then transporting them to the construction site, SIBS can reduce the amount of labor and space needed for on-site construction, making it a valuable solution for crowded urban environments.

Asia’s construction industry faces a unique set of challenges: rapid urbanization, limited land availability, and stringent environmental regulations. Modular construction offers an ideal solution to these issues by enabling buildings to be constructed faster, with fewer resources, and in a more environmentally friendly way. This method is not only cost-effective but also helps reduce noise pollution and traffic disruptions, which are often major concerns in crowded cities.

Moreover, SIBS’s technology can be adapted to suit various types of projects, from residential buildings to commercial developments and infrastructure. The company’s expertise in designing flexible, customizable modules makes it a versatile option for governments and developers looking to address housing and infrastructure needs in the face of rapid urban expansion.

SIBS’s expansion into Asia is a testament to the growing acceptance of modular construction as a viable, scalable solution to housing challenges. By bringing its Swedish-quality modular technology to Asian markets, SIBS hopes to set a new standard for sustainable, efficient building practices. As more developers recognize the benefits of modular construction, it’s likely that SIBS’s approach will influence broader changes in the region’s construction industry, pushing it toward faster, greener, and more reliable building methods.

Looking forward, SIBS aims to partner with local governments and developers to further expand its presence and adapt its modular solutions to meet specific regional needs. The company’s commitment to sustainability, quality, and efficiency positions it as a leader in modular construction, with the potential to revolutionize building practices in Asia and beyond.

The expansion of SIBS into Asia signifies more than just business growth; it marks a shift toward a more sustainable, efficient future in construction. By leveraging modular technology and Scandinavian craftsmanship, SIBS is poised to meet Asia’s pressing housing and infrastructure needs while promoting environmental responsibility. As the world’s cities continue to grow, companies like SIBS will play a crucial role in shaping the future of urban development, proving that quality, speed, and sustainability can go hand-in-hand.

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CFS —-a more sustainable, faster, lower cost answer for offsite builder/developers. FRAMECAD’s Curtis Edgecombe tells us why.

FRAMECAD is one of the worlds leading innovators in automating cold formed steel framing construction. Their claim of being “relentless innovators” caught my eye so I contacted Curtis Edgecombe, who is the Senior Vice President of FRAMECAD Americas. Is it a viable alternative to wood frame offsite construction? Read below, it just may get the proverbial wheels turning.

Curtis Edgecombe, Executive VP, FrameCad

Curtis Edgecombe Framecad: For more than 35 years, FRAMECAD has been a leader in steel frame building innovation. We provide end-to-end steel framing systems and the framework to simplify and automate cold-formed steel (CFS) framing construction, from design and engineering to manufacture, build and delivery to the job site. FRAMECAD’s ecosystem of manufacturing equipment and solutions delivers CFS framing faster and more sustainably, with a lower total cost of ownership and the resilience to withstand the test of time.

We see a tremendous opportunity for CFS to impact the future of construction and play a significant role in addressing the need for more sustainable, resilient and affordable structures. As developers, owners and AEC professionals seek ways to overcome market challenges and build faster, affordably and sustainably, FRAMECAD offers a proven path to structures that not only meet the demands of today but are built to last for the next hundred-plus years.

Curtis: FRAMECAD was founded in 1987 with a mission to put a roof over peoples’ heads. From humble beginnings selling roofing products in New Zealand, the company has grown and evolved to offer a full end-to-end solution for residential and commercial construction projects worldwide in over 120 countries and over 1000 FRAMECAD systems. We have a global network of local experts to support our customers. We recently opened a Customer Success Center in Las Vegas, Nevada, to provide live demonstrations and education to customers in the US. 

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Curtis: The design-led process and precision manufacturing of CFS framing components minimize waste and allow for a more sustainable construction process with lower material costs. Because they are manufactured with precision, CFS panels and components are easy to assemble and come together seamlessly with less labor required on site.

CFS’ durability, strength and ability to withstand extreme climate events reduce risk for contractors. The non-combustible nature of steel significantly lowers the risk of fire-related incidents, a primary concern for insurance providers. By opting for steel framing, developers and builders can benefit from substantially lower builder’s risk insurance premiums. These savings can be considerable, particularly for large-scale projects where insurance costs constitute a significant portion of the budget. The use of steel-framed products can reduce premiums by 25 to 75 percent

Unlike wood, which can be subject to variations in standards due to factors such as knots and grain patterns, the strength and durability of CFS are consistent—the reliability and predictability of CFS results in projects with less rework and costly construction delays.

The durability of CFS framing reduces the need for maintenance for a lower total cost of ownership. It leads to fewer claims related to damage from pests, rot and structural failures, which lowers insurance costs. Over time, the cumulative savings from reduced insurance premiums and maintenance costs can substantially affect a building’s overall cost.

The fast, accurate production and assembly of steel framing and the ability to build multiple components simultaneously also result in significant savings. Craning the components into place saves on safety precautions, scaffolding and insurance costs. This accelerated construction cycle reduces the total project cost and allows owners to occupancy buildings more quickly.

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Curtis: While CFS framing is sometimes seen as less sustainable than wood, FRAMECAD integrates sustainability into every aspect of its construction process. Our precision-driven, offsite manufacturing minimizes waste, and our advanced design software ensures optimal material use.

CFS structures are also highly energy-efficient, reducing environmental impact over their lifespan. Its durability ensures long-term sustainability, as they are adaptable to climate extremes, requiring fewer repairs or replacements. This resilience reduces resource consumption and helps buildings maintain their performance for decades.

Additionally, steel is 100% recyclable. At the end of a building’s life, the material can be recycled and repurposed to create new structures, contributing to a circular economy and reducing the need for virgin raw materials.

At FRAMECAD, sustainability is embedded into our entire process—from design to manufacturing—helping our clients build faster, smarter, and more environmentally responsible structures.

Mobile Factory revolutionises remote and disaster relief construction

Curtis: FRAMECAD’s end-to-end solution covers the entire CFS process, from design and manufacturing to assembly. Our roll-forming equipment, design and engineering software and production management solution are integrated and open, giving every stakeholder an entry point to take advantage of the benefits of CFS whether they use FRAMECAD’s design software or other design software from providers such as Autodesk, Structsoft, Tekla Structures or Vertex.

Our goal is to make it easy for owners, developers and manufacturers to take advantage of CFS steel framing, so we offer files from any design software to feed production-ready data into the FRAMECAD ecosystem.

Our latest innovation, Nexa, is the first end-to-end production management platform designed specifically for cold-formed steel framing. With Nexa, cold-formed steel manufacturers have complete visibility into operations and real-time project data for complete control from the factory to the job site. With a single platform for project management, factory operations and jobsite efficiency, manufacturers can deliver projects faster, with less waste and more predictability. Nexa gives manufacturers the visibility they need for seamless communication and collaboration with contractors and owners, building trust from start to finish.

Curtis: Despite the proven benefits of offsite manufacturing, which include repeatability, less reliance on skilled labor and schedule efficiencies, less than 4 percent of current U.S. housing stock is built using modular techniques. Change is difficult, and for many in the construction industry, doing things as they’ve always been is perceived as easier.

And yet, construction projects are most often over budget and behind schedule. A shortage of skilled labor, the pressure of climate events calling for more resilient structures, tremendous waste in construction processes and practices, and the responsibility for a more sustainable future beg for a solution. We’ve reached a tipping point, and it’s time for a better way to build.

The combination of offsite construction and cold-formed steel offers a solution to owners and developers frustrated by wasteful, delayed and over-budget projects.

The biggest barrier is visibility among developers and owners, as well as educating architects and engineers to consider steel framing as a design alternative.

Curtis: Industrialized Construction Solutions (ICS) engineers, designs, and manufactures prefabricated buildings across the US.

When the company opened its doors 17 years ago, it primarily focused on prefabricated panelized penalized wood buildings. In search of a solution for a shrinking labor force and complicated supply chains, ICS started exploring the applicability of CFS to its design, engineering and delivery and discovered FRAMECAD.

ICS adopted CFS for its stability and resilience benefits over wood. Today, ICS partners with manufacturers who use FRAMECAD equipment to produce CFS designed for seamless manufacturing, assembly and installation in the field. The speed, efficiency, and precision lead to a higher quality product than what general contractors traditionally see arriving at the site.

The FRAMECAD network is critical to the success of ICS. The company works with multiple manufacturers nationwide that use FRAMECAD, allowing it to deliver a standard product with constant quality through multiple vendors. 

Bill: Thanks to Curtis for an introduction to an innovative world leader in CFS offsite construction. The FRAMECAD website is extremely informative and I encourage our readers to visit the site—it just may present a highly sustainable alternative to the way we’ve been building for the last 100+ years!

Revolutionizing Modular Management: An Interview with Offsight’s Founder on Transforming Project Planning for Offsite Construction

Having spent over 40 years in the offsite construction industry as a GM and COO, I’m no stranger to the challenges of managing modular manufacturing projects. My team and I constantly navigated a sea of spreadsheets, charts, and verbal communications, trying to keep everything from design approvals to deliveries in sync. Needless to say, when I came across Offsight’s project management software, it immediately caught my attention.

Back in the day, we would have eagerly explored how Offsight’s innovative tool could simplify the planning, tracking, and communication challenges that came with modular projects. From real-time updates to streamlined processes, this software offers solutions that are as close to seamless as I’ve seen for managing everything from pre-production to post-delivery—engaging all key stakeholders, even those on-site.

Panel fabricator Valley Interior Systems leverages Offsight for collaborating and coordinating with stakeholders during offsite projects

But don’t just take my word for it. Offsight has case studies that show real-world applications by industry leaders already using the product. If you’re in the offsite manufacturing space—whether you deal with volumetric builds or components—this is worth a deep dive.

In this interview, I sit down with Andrew Xue, co-founder of Offsight, to learn more about the innovation driving their platform and how it’s transforming the way we manage modular projects. Let’s dig into how Offsight can reshape your operations.

Andrew Xue,COO & Co-Founder at Offsight

Andrew: Offsight is built specifically for manufacturers and prefabricators who’s DfMA process requires different manufacturing workflows for each product design. Offsight was built as a fully cloud-based solution with both mobile and desktop interfaces to allow for real time collaboration and communication from the floor. We also provide a full suite of solutions to manage a prefab project from planning and forecasting, through production, shipment, delivery, and installation. Our software is built specifically for prefabricators who follow a DfMA process and therefore is a better fit than off the shelf manufacturing operations management or generic project management solutions.

All data collected in Offsight is recorded in real-time from the prefab floor and throughout the offsite construction project lifecycle. The time series data we collect includes everything from production progress to material consumption and labor tracking on who worked on specific products and during which process. This data is then consolidated and can be visualized with dynamic charts and dashboards using our Real Time Analytics feature set.

Volumetric steel modular manufacturer Z Modular leverages Offsight to track quality, conformance, and rework.

Andrew: Offsight has an unlimited user model, where customers can add everyone from floor operators and supervisors to project managers, estimators, executive management and even third-party inspectors, general contracting partners, and project owners. Our Reports & Auditing feature set includes daily production progress updates, quality or non-conformance issues and shipment sign-offs can then be tracked and sent within Offsight

to all project stakeholders to ensure everyone has the latest updates and whether the prefab projects are still on track to be completed on time and within budget.

Luxury modular manufacturer Northstar Systembuilt leverages Offsight to track production progress from the shop floor.

Andrew: I think technology like Offsight has the real potential to enable the growth of offsite construction by helping prefabricators deliver on the promise. The promise being faster project delivery at lower cost and higher quality than traditional jobsite construction. By leveraging technology like Offsight, prefabricators can actively manage their production progress, materials management and labor to make ensure they are delivering on their goals.

Andrew: Our biggest challenge is delivering the right features and functionality to support customers at every stage of their offsite construction journey, whether they’re planning their first factory layout or managing multiple production lines across several factory locations. It’s crucial for Offsight to clearly communicate how our tools can address their specific needs. Additionally, we aim to encourage prefabricators to adopt technology early on, as it can be a key differentiator in the success of their projects. When our customers thrive, it not only benefits them but also drives more engagement, interest, and investment in offsite construction, ultimately advancing the entire industry.